Intelligent Mechatronic Systems Technology

R&D solutions 2024 / 2025

Machines – The Heart of the Factory

Every manufacturing process hinges on them, and as such they are a crucial starting point for optimizations of all kinds: Machine tools, robots and other systems are constantly reaching new levels of efficiency through digital upgrades or process adaptations.

Whether energy- and resource-efficient turning, milling and grinding in large machining centers, assembly with perceptive robots, manufacturing of new types of geometries or processing of innovative materials in entirely new processes: There is a lot of research potential in machine and system technology on the shop floor. In the age of digital networking, equipping systems with innovative sensor technology and using it for control and monitoring is the first obvious step. But that is just the tip of the iceberg.

At Fraunhofer IPK, systems technology is viewed from a wide variety of perspectives. The adaptation of machining strategies generates solutions for practical challenges in terms of surface quality or energy efficiency. At the same time, they make new materials machinable in the first place, for instance those required in the automotive sector. Where existing processes reach their limits, we create new ones: add-ons for established systems technology, solutions for the additive manufacturing of complex geometries or fundamentally new machine technology, for example for medical and pharmaceutical applications. 

Of course, digitalization at the machine level does not get overlooked at Fraunhofer IPK either. We make systems capable of communicating, using sensors and network technology to allow them to report their status or interact with a higher-level control system. And we enable robots to independently perceive and adapt to their environment based on visual, haptic and acoustic input.

R&D Highlights on intelligent mechatronic systems technology

Intelligent production systems are one of Fraunhofer IPK’s core business areas. Our highlights are new developments in the fields of additive manufacturing and robotics as well as innovations for the medical area and process improvements for machining.

 

Machining, but Make It Better

Machining is a core expertise at Fraunhofer IPK – and a down-to-earth field. Companies receive support with immediate practical relevance.

 

Better, Faster: Production

Agile, fit for circularity and digitally supported – requirements for modern production. Manufacturers must put a spotlight on their technologies, machines and systems. 

 

Additive Beats Conventional

Tobias Neuwald and Dr. Max Biegler are experts in metal additive manufacturing.

 

Robot Cognition: See, Hear, Feel, Do

The use of sensors and AI are expanding the application areas of robots beyond just industry. 

Other activities and R&D projects in the area of intelligent mechatronic systems technology

SmarTool

Quality assurance through autonomous sensor systems

Resistance Spot Welding

Optimized with the help of AI

Robotic Skills

Wiring assembly for electric mobility