Production Systems

Materials, tools, production techniques, machines and process chains are the beating heart of manufacturing industry and the extraordinarily diversified area of expertise covered by the Production Systems division. Our work is focused on the development, fabrication and adaption of production and manufacturing technologies, and on the engineering and control techniques needed in the creation of innovative products. We develop novel machines and processing strategies, optimize existing production facilities and engineer forward-looking concepts for tools. We also develop solutions for systems and process automation, control and monitoring, analyze and remove interference factors and embed novel techniques in existing process chains. On top, we support manufacturers in the development and roll-out of novel product-related services.

Manufacturing Technologies

In the Manufacturing Technologies department we develop, engineer and adapt production and manufacturing technologies for the fabrication of innovative products. On behalf of our customers, we develop new machines and processing strategies, optimize existing plant facilities and realize forward looking concepts for tools. Our core competencies:

  • Cutting technologies
  • Fine machining
  • Cleaning and blasting processes
  • Additive technologies
  • Process and machine metrology

Production Machines and System Management

In the Production Machines and System Management department we develop solutions for automation of systems and processes as well as novel tool machining concepts and components. Our core competencies:

  • Machine-integrated measuring and testing
  • Static, dynamic and thermal structural analysis
  • Machine design and development
  • Process control and condition monitoring
  • Control application

Publications of the Division

Publications of the last three years

Jahr
Year
Titel/Autor:in
Title/Author
Publikationstyp
Publication Type
2024 Nachhaltige Reinigung und Präparation
Reder, Waldemar; Burgdorf, Philipp; Polte, Julian; Uhlmann, Eckart
Zeitschriftenaufsatz
Journal Article
2023 Semi-automatic process control for efficient refurbishment of turbine blades
Uhlmann, Eckart; Polte, Julian; Mühlich, Christopher; Mönchinger, Stephan; Ebrahimi, Puya
Konferenzbeitrag
Conference Paper
2023 Laser Surface Texturing of Ti6Al4V Alloy for the Reduction of Peri-implantitis
Souza Schweitzer, Luiz Guilherme De
Dissertation
Doctoral Thesis
2023 Herstellung definierter Werkzeugmikrogeometrien an Mikrofräswerkzeugen und deren Einfluss auf die Zerspanung spröder und duktiler Werkstoffe
Kuche, Yves
Dissertation
Doctoral Thesis
2022 Numerical investigation into cleanability of support structures produced by powder bed fusion technology
Campana, Giampaolo; Uhlmann, Eckart; Mele, Mattia; Raffaelli, Luca; Bergmann, André; Kochan, Jaroslaw; Polte, Julian
Zeitschriftenaufsatz
Journal Article
2022 Gear Wheel Finishing with Abrasive Brushing Tools to Improve the Surface Quality of Tooth Flanks for the Industrial Application
Gülzow, Bernhard; Uhlmann, Eckart
Zeitschriftenaufsatz
Journal Article
2022 Wolframschmelzcarbidbasierte MMC-Schichten für den industriellen Einsatz im Formenbau
Langebeck, Anika; Jahnke, Christian; Wünderlich, Tim; Hein, Christoph; Bohlen, Annika; Uhlmann, Eckart
Zeitschriftenaufsatz
Journal Article
2022 Optimizing the sharpening process of hybrid-bonded diamond grinding wheels by means of a process model
Uhlmann, Eckart; Muthulingam, Arunan
Zeitschriftenaufsatz
Journal Article
2022 Impact of COVID-19 on production
Geisert, Claudio; Baumgarten, Jeannette
Studie
Study
2022 Skalierbare Herstellung von ATMPs
Gebken, Natalie; Horbelt, Jessica; Kleine-Wechelmann, Sarah; Ort, Thomas; Puls, Sebastian; Schandar, Markus; Traube, Andreas; Biermann, Ferdinand; Brandstätter, Tobias Claus; Gräfe, Stefan; Herbst, Laura; König, Niels; Schmitt, Robert; Ackermann, Heiner; Diessel, Erik; Lengen, Rolf Hendrik van; Schmidt, Andreas; Braun, Dennis; Hunger, Sandra; Werner, Michael; Boskovic, Dusan; Mendl, Alexander; Graumann, Tobias; Lachmann, Kristina; Mann, Annika; Brehmer, Annika; Dürre, Gregor; Hein, Christoph; Blache, Ulrich; Dluczek, Sarah; Dünkel, Anna; Franz, Paul; Fricke, Stephan; Tradler, Thomas
Paper
2022 In situ microstructure analysis of Inconel 625 during laser powder bed fusion
Schmeiser, Felix; Krohmer, Erwin; Wagner, Christian; Schell, Norbert; Uhlmann, Eckart; Reimers, Walter
Zeitschriftenaufsatz
Journal Article
2022 Simulativer Vergleich tubularer Peltierelemente
Binninger, Roland; Pernau, Hans-Fridtjof; Schäfer-Welsen, Olaf; Triebel, Florian; Polte, Mitchel; Uhlmann, Eckart
Zeitschriftenaufsatz
Journal Article
2021 Simulating flow behaviour of wet particles within the immersed tumbling process
Uhlmann, Eckart; Polte, Julian; Kuche, Yves; Landua, Fabian
Konferenzbeitrag
Conference Paper
2021 Fully coupled wet cylindrical turning simulation using the Finite-Pointset-Method
Uhlmann, Eckart; Barth, Enrico; Quellhorst, Alexander; Seifarth, Tobias; Kuhnert, Jörg; Nabbout, Kaissar; Sommerfeld, Martin
Zeitschriftenaufsatz
Journal Article
2021 Modeling of the wet immersed tumbling process with the Discrete Element Method (DEM)
Uhlmann, Eckart; Fürstenau, J.-P.; Kuche, Yves; Yabroudi, Sami; Polte, Julian; Polte, Mitchel
Zeitschriftenaufsatz
Journal Article
2021 Measurement and Modeling of Contact Forces during Robot-guided Drag Finishing
Uhlmann, Eckart; Kopp, Marco
Zeitschriftenaufsatz
Journal Article
2021 Numerical investigation on the process behavior of a closed-loop internal cooling system for turning operations
Uhlmann, Eckart; Meier, P.
Zeitschriftenaufsatz
Journal Article
2021 Mit dem Wasserabrasivstrahl in eine neue Dimension
Reder, Waldemar; Uhlmann, Eckart; Anders, S.
Zeitschriftenaufsatz
Journal Article
2021 Advances in Modeling of the Kerf Formation considering the Primary and Deflection Jets for the Abrasive Water Jet Technology
Uhlmann, Eckart; Kruggel-Emden, Harald; Männel, Constantin; Barth, Enrico; Markauskas, Darius
Zeitschriftenaufsatz
Journal Article
2021 Ex Situ Residual Stress Analysis of Chemical Vapor Deposited Diamond Coated Cutting Tools by Synchrotron X-Ray Diffraction in Transmission Geometry
Hinzmann, Daniel; Böttcher, Katrin; Reimers, Walter; Uhlmann, Eckart
Zeitschriftenaufsatz
Journal Article
2021 Analysis of influencing factors for the dressing process in double side face grinding
Uhlmann, Eckart; Lichtschlag, Linus
Zeitschriftenaufsatz
Journal Article
2021 Concept for an actuated variable tool electrode for use in sinking EDM
Uhlmann, Eckart; Streckenbach, Jan; Thißen, Kai; Schulte Westhoff, Bela; Masoud, Abd Elkarim; Maas, Jürgen
Konferenzbeitrag
Conference Paper
2021 Particle contact conditions for cutting edge preparation of micro-milling tools by the immersed tumbling process
Uhlmann, Eckart; Polte, Julian; Kuche, Yves; Landua, Fabian
Konferenzbeitrag
Conference Paper
2021 Reduction of erosion duration for electrical discharge drilling using a nature analogue algorithm with nested strategy types
Uhlmann, Eckart; Polte, Mitchel; Streckenbach, Jan; Osmanovic, Mirsad
Konferenzbeitrag
Conference Paper
2021 Evaluation of carbon fiber reinforced polymer – CFRP – machining by applying industrial robots
Grisol De Melo, Ever; Santos Silva, Jéssica Christina dos; Klein, Tiago Borsoi; Polte, Julian; Uhlmann, Eckart; Oliveira Gomes, Jefferson de
Zeitschriftenaufsatz
Journal Article
2021 Modeling of Contact Forces for Brushing Tools
Uhlmann, Eckart; Hoyer, Anton
Zeitschriftenaufsatz
Journal Article
2021 Application of tool electrodes oxidised with humid and dry air during the electro-discharge drilling of MAR-M247 alloy
Uhlmann, Eckart; Polte, Mitchel; Streckenbach, Jan; Camin, Bettina; Chocholaty, Ondřej; Dinh, Ngoc Chuong
Konferenzbeitrag
Conference Paper
2021 Titanium Ti-6Al-4V alloy milling by applying industrial robots
Grisol de Melo, Ever; Mohnke, Christian; Polte, Julian; Oliveira Gomes, Jefferson de; Uhlmann, Eckart
Zeitschriftenaufsatz
Journal Article
2021 Accuracy in force estimation applied on a piezoelectric fine positioning system for machine tools
Uhlmann, Eckart; Polte, Mitchel; Triebel, Florian; Overbeck, Rasmus; Thom, Simon
Zeitschriftenaufsatz
Journal Article
2021 Parameterentwicklung im L-PBF-Prozess
Uhlmann, Eckart; Mühlenweg, Philipp Alexander
Zeitschriftenaufsatz
Journal Article
2021 Cutting edge preparation of monolithic ceramic milling tools
Uhlmann, Eckart; Polte, Mitchel; Polte, Julian; Hocke, Toni
Konferenzbeitrag
Conference Paper
2021 Selection of diamond coated silicon nitrides for use as ceramic end mills when machining glass and carbon fiber reinforced plastics
Stawiszynski, Bartek; Protz, Falk; Uhlmann, Eckart
Zeitschriftenaufsatz
Journal Article
2021 Machine Learning of Surface Layer Property Prediction for Milling Operations
Uhlmann, Eckart; Holznagel, Tobias; Schehl, Philipp; Bode, Yannick
Zeitschriftenaufsatz
Journal Article
2021 Holistic Concept towards a Reference Architecture Model for Predictive Maintenance
Uhlmann, Eckart; Polte, Julian; Koutrakis, Nikolaos-Stefanos
Zeitschriftenaufsatz
Journal Article
2021 Agiles Modellieren von Servicetätigkeiten
Uhlmann, Eckart; Bösing, Manuel; Polte, Julian; Kirsch, Lucas; Altmann, Ian; Emmerling, Roman
Zeitschriftenaufsatz
Journal Article
2021 Additive manufacturing of precision cemented carbide parts
Polte, Julian; Polte, Mitchel; Lahoda, Christian; Hocke, Toni; Uhlmann, Eckart
Konferenzbeitrag
Conference Paper
2021 Internal Stress Evolution and Subsurface Phase Transformation in Titanium Parts Manufactured by Laser Powder Bed Fusion - An In Situ X-Ray Diffraction Study
Schmeiser, Felix; Krohmer, Erwin; Schell, Norbert; Uhlmann, Eckart; Reimers, Walter
Zeitschriftenaufsatz
Journal Article
2021 Improved surface generation of multi-material objects in computed tomography using local histograms
Uhlmann, Eckart; Hein, Christoph; Kayser, Nicolas; Dürre, Gregor
Konferenzbeitrag
Conference Paper
2021 Simulation and compensation of the thermal behaviour of industrial robots
Uhlmann, Eckart; Polte, Julian; Mohnke, Christian
Konferenzbeitrag
Conference Paper
2021 Photocatalytic effect of TiO2-coated surfaces on the pathogenic microorganisms E.coli and S.aureus
Uhlmann, Eckart; Hein, Christoph; Brehmer, Annika
Konferenzbeitrag
Conference Paper
2021 Steuerung von Laser-induzierten periodischen Oberflächenstrukturen
Uhlmann, Eckart; Souza Schweitzer, Luiz Guilherme De; Schneider, Peter; Michel, Andre; Hein, Christoph
Zeitschriftenaufsatz
Journal Article
2021 Effects on part density for a highly productive manufacturing of WC-Co via laser powder bed fusion
Polte, Julian; Neuwald, Tobias; Gordei, Anzhelika; Kersting, Robert; Uhlmann, Eckart
Konferenzbeitrag
Conference Paper
2021 Data for a simulation of metal cutting with cutting fluid using the Finite-Pointset-Method
Uhlmann, Eckart; Barth, Enrico; Seifarth, Tobias; Höchel, Maximilian; Kuhnert, Jörg; Eisenträger, Almut
Zeitschriftenaufsatz
Journal Article
2021 Sensor integration in hybrid additive manufactured parts for real-time monitoring in turbine operations
Uhlmann, Eckart; Polte, Julian; Kersting, Robert; Brunner-Schwer, Christian; Neuwald, Tobias
Konferenzbeitrag
Conference Paper
2021 Micro-texture trajectory dependent pressure distribution of CVD diamond thick film cutting tools during turning of Ti-6Al-4V
Uhlmann, Eckart; Schröter, D
Zeitschriftenaufsatz
Journal Article
2021 Development of a mechanical, biocide-free method of disinfection for cathodic dip coating processes
Uhlmann, Eckart; Hilt, Michael; Hein, Christoph; Cudazzo, Markus; Huth-Herms, Katrin; Jahnke, Christian; Quast, Melanie
Konferenzbeitrag
Conference Paper
2021 Hyperparameter Optimization of Artificial Neural Networks to Improve the Positional Accuracy of Industrial Robots
Uhlmann, Eckart; Polte, Mitchel; Blumberg, Julian; Li, Zhoulong; Kraft, Adrian
Zeitschriftenaufsatz
Journal Article
2021 Precision finishing of additively manufactured components using the immersed tumbling process
Polte, Julian; Polte, Mitchel; Hocke, Toni; Lahoda, Christian; Uhlmann, Eckart
Konferenzbeitrag
Conference Paper
2021 Micro-milling of a sprue structure in tungsten carbide-based metal matrix composite
Uhlmann, Eckart; Polte, Julian; Polte, Mitchel; Hein, Christoph; Hocke, Toni; Jahnke, Christian
Konferenzbeitrag
Conference Paper
2021 Tool wear and surface roughness in micro-milling of aluminium and high-alloyed aluminium materials using cutting tools made of binderless carbide
Uhlmann, Eckart; Polte, Mitchel; Wiesner, H.M.; Polte, Julian; Hein, Christoph
Konferenzbeitrag
Conference Paper
2021 Prediction of temperature distribution in diamond cutting tools during machining Ti-6Al-4V
Uhlmann, Eckart; Schröter, D.; Wohlfahrt, V. H.
Zeitschriftenaufsatz
Journal Article
Diese Liste ist ein Auszug aus der Publikationsplattform Fraunhofer-Publica

This list has been generated from the publication platform Fraunhofer-Publica