Precision Manufacturing: Customized Solutions

Whether in tool and mold making for series and mass production or for direct manufacturing of microcomponents and microstructured components – as a research service provider, Fraunhofer IPK is prepared for a wide variety of tasks. Our range of services includes developing special technological solutions and production facilities as well as creating entire process chains. Thanks to excellent recourses, from personnel, machines and measuring devices to software tools, we can offer holistic solutions based on specialized knowledge. In addition to ultra-precision, high-precision, EDM and laser material processing laboratories, our Application Center for MicroProduction Technology AMP features an injection molding machine and modern measuring technology for surface and machine assessment. Thanks to our network of partners in both science and industry, we can provide R&D solutions that are systemically and systematically sound.

Technology Solutions for Machining, EDM, and Injection Molding

Process Technologies

Our application-specific processes and tools for cutting, EDM and injection molding offer help companies to save time and costs.

Tool Development

High economic demands when machining high-performance materials require the use of innovative cutting materials and application-adapted tool geometries in order to exploit the full potential.

CAM Planning and Optimization

Historically evolved approaches to programming often offer opportunities for optimization in terms of process results. New approaches allow the potential of robots and machine tools to be used more effectively.

Prototyping

Process planning and the resulting costs for new types of components cannot always be determined precisely with existing resources. Fraunhofer IPK supports companies in the planning, production and feasibility testing of individual components with optical and non-optical functional surfaces at technological limits.

Measuring Technology

Increasing demands on component complexity and accuracy can present companies with tasks that cannot be handled with the available resources. Fraunhofer IPK provides support in the form of fast and reliable recording of test characteristics as a service. A comprehensive range of measuring equipment is available for this purpose.

Selected References

FDmix

How good and effective active medical ingredients are is already decided during their production. With Fraunhofer Dynamic Mixing Technologies, we enable efficient and robust series production of pharmaceuticals, for example.

perKunSt

We develop technologies and machine systems for additive manufacturing of biodegradable plastics and drug-eluting stents.

SARS-CoV-2 Vaccine Production

We are researching processes for rapid mass production of a vaccine against the coronavirus.

mobiLAB-4D

To reduce complications after the insertion of implants in dentistry, we are developing a mobile measuring system for the 4D quality control of implant surfaces.