Knowledge and Assistance in Production

R&D solutions 2024 / 2025

Support for the human resource

Qualified staff is the key to company success – nothing works in production without committed employees. However, in view of the shortage of skilled workers, it is difficult to find optimally trained personnel, making it all the more important to provide employees with the best possible training and support.

Work on the shop floor today is more demanding than ever before. Machines are becoming more complex to operate, optimally configuring processes is becoming more difficult – at the same time, quality demands on the production result are increasing. Even highly qualified and experienced specialists are finding it increasingly difficult to run processes optimally. But in many cases, such machine operators are now in short supply – manufacturing companies often rely on lateral entrants or temporary workers who lack the specific know-how for the existing systems.

In order to ensure the best possible production under such conditions, Fraunhofer IPK is pursuing a two-pronged approach. On one side, we are developing context-based assistance systems that meet manufacturing employees exactly where they stand. They provide process or machine knowledge as needed and support the execution of set-up or maintenance work, in several languages if necessary. At the same time, we make sure that support is designed in such a way that employees neither feel disempowered nor helplessly at the mercy of the process. 

On the other hand, we support companies in training their staff for new tasks in the best possible way. No assistance system in the world will replace people's decision-making skills in the near future, especially in extraordinary situations. This is why we develop educational games and environments that introduce employees to new methods as well as AI-based tools that support companies in identifying suitable continuing education programs. 

R & D highlights on knowledge and assistance in production

Supporting people with their tasks in production environments is a central objective for us. That is why we research and develop assistance systems as well as qualification methods for changing requirements in industry.

 

Continuous Information Flow Within Companies

Kathrin Konkol and Erik Paul Konietzko explain how semantic data structures serve to optimize the data flow within companies.

 

Machine Operation App-Solutely Under Control

Machines and production systems are becoming more and more complex. App-based assistance systems aim to support employees with maintenance and overhaul.

 

Gaming? Let’s Get Serious!

What we experience ourselves is more likely to be recognized in the future. Researchers at Fraunhofer IPK are taking advantage of this with serious games.

 

AI-Improved Learning

SMEs often struggle when it comes to their employees’ skill development. The KIRA Pro project is developing a tool for selecting training learning content and exercises.

Other activities and R&D projects in the area of knowledge and assistance in production

Cir.Log®

Retrofittable AI camera for sterile goods logistics in hospitals

More Transparency in Maintenance

With smart devices and digital twins

Efficiency and Precision

Combines processes for housing production in electric mobility