No More by the Book – Flexible Manufacturing

A growing number of variants, more complex components, increasingly individualized products and the resulting reduction in batch sizes are challenging manufacturing companies. In order to keep up, they must be able to adapt their production flexibly.

The foundation for a more flexible production is that all individual systems involved in the process are communicating with each other – and that is only possible if they are digitally integrated. In a joint project, the four Berlin Fraunhofer institutes are researching how different technologies along a production line for fuel cells can seamlessly work together.

Research tightly integrated – Berlin Center for Digital Transformation

The Berlin Center for Digital Transformation develops technologies and solutions that take into account the increasing digitalization and networking of all areas of life. Within the Center, the four Fraunhofer Institutes FOKUS, HHI, IPK and IZM conduct research on fundamental and interdisciplinary technologies for the application areas »Networked Industry & Production«, »Networked Mobility & City of the Future«, »Networked Healthcare« and »Networked Critical Infrastructures & Energy«. Industry partners and public institutions have the opportunity to cooperate with the participating Fraunhofer institutes in research projects. The Berlin Center for Digital Transformation is funded by the Governing Mayor of Berlin, Senate Chancellery – Science and Research.

Digital integration across system boundaries 

The research results and demonstrators developed in the Center for Digital Transformation show how flexible manufacturing systems consisting of machine tools, robots and people can be digitally integrated throughout: from AMRs and automated process sequences to human-robot collaboration and worker assistance systems. This allows production orders to be planned and tracked flexibly, processes to be optimized across locations, and the strengths of humans and machines to be combined. Thanks to the continuous monitoring and optimization of all process steps, production becomes more sustainable – which satisfies the industrial partners just as much as the end result: high-quality individual products, efficiently manufactured.