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Your challenges and our solutions
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Avoid burrs by optimizing processes or remove them afterwards using individual process solutions.
Dr.-Ing. Christian Schmiedel
Research Assistant Manufacturing Technologies department
Phone +49 30 39006-353
We develop individual cleaning strategies for each customer to remove production residues on surfaces and internal structures.
Phone +49 30 39006-288
© IWF TU Berlin
Solutions for processing difficult-to-weld alloys (e.g. titanium aluminide or Inconel) are being developed along the entire additive process chain.
Phone +49 30 39006-308
© Fraunhofer IPK
Potential analyses help to produce demonstrators for AM spare parts.
Phone +49 30 39006-215
© Fraunhofer-Geschäftsbereich Reinigung
CO2-based process for fast, dry and residue-free cleaning replaces time-consuming and cost-intensive wet-chemical cleaning solutions.
© Fraunhofer IPK / Andreas Lutz
Tool cooling with CO2 and oil-air aerosol increases productivity in machining many times over.
Achieve manufacturing tolerances of ± 0.1 mm maximum when machining lightweight materials from batch size 1.
Research Assistent Manufacturing Technologies department
Phone +49 30 39006-354
Tuning and combining tools, parameters and path strategies enables new processes that allow fast and reliable production down to the "µ".
Digitization potential in joining technology is identified and establishment of a data-driven, networked workflow is supported.
Research Assistant Joining and Coating Technology department
Phone +49 30 39006-295
© Fraunhofer IPK / Christian Schmiedel
A combination of flow grinding with magnetorheological fluids enables deburring, polishing and edge rounding in channels with cross-sectional extensions and hard-to-reach cavities.
© Fraunhofer IPK / Francois Schmidt
Integrated monitoring of machines ensures automated change of worn tools. In this way, machine utilization can be optimized.
Optimize cutting tools and strategies and quantify component damage for maximum productivity.
© Fraunhofer IPK / Mario Epping
Specific investigations of the dynamic characteristics of components subject to vibration help to reduce costs and increase component quality.
Fluctuating manufacturing quality for single and series components. Processes, product quality and material handling are improved based on data.
Automated process steps for the repair of machine components are combined in a holistic process chain and thus made more efficient.
Welding simulation can reproduce individual welding processes and the behavior of a welding assembly during welding.
Dr.-Ing. Max Biegler
Head of the Joining and Coating Technology department
Phone +49 30 39006-404
Ultrasonic superimposed milling, drilling or grinding operations reduce process forces. Specific machining technologies extend equipment service life.
Eddy current measurements based on AI algorithms enable process-safe non-destructive crack and hardness testing.